Automated Batch Distillation Pilot Plant Manufacturer,Supplier and Exporter in India

Automated Batch Distillation Pilot Plant

Product Code : EL-CELE-11495

Lab Instruments Manufacturers manufactures the Automated Batch Distillation Pilot Plant in-house at our own India facility, supplying it to engineering colleges and chemical engineering labs, and as an OEM/private-label item to distributors and exporters across India and internationally.

What This Pilot Plant Does

This is a larger, automated version of a batch distillation plant: a 5-litre reboiler with a 2,500W electric heater feeds a 1,100mm distillation column packed with stainless-steel mesh, with reflux controlled through a reflux head fitted with a solenoid valve rather than manual timer-only adjustment. Vapour is condensed through AISI 304 stainless-steel tube-in-tube heat exchangers, with distillate collected across 2 graduated 1-litre tanks.

Automated Instrumentation and Control

Compared to our Manual Batch Distillation Pilot Plant, this unit adds closed-loop process control: an electro-pneumatic converter (4-20mA / 0.2-1 bar) and a pneumatic control valve (DN15, Cv=2.5) actuate the process automatically, driven by an electronic absolute pressure transmitter (0-1000 mbar, 4-20mA) and a differential-pressure indicator. The plant carries 8 thermocouples with stainless-steel-shielded probes and 8 electronic temperature indicators, a variable-area flow meter (0-250 l/h, 4-20mA), a liquid-ring vacuum pump (700W) with air/water separator and check valve, and 2 programmable timers for reflux-ratio control, all managed from an electrical control panel with an emergency stop button.

Key specifications

Reboiler5-litre reboiler
Heater2,500W electric heater
Column1,100mm distillation column packed with stainless-steel mesh
Refluxreflux head fitted with a solenoid valve
Electro-pneumatic converter4-20mA / 0.2-1 bar
Pneumatic control valveDN15, Cv=2.5
Absolute pressure transmitter0-1000 mbar, 4-20mA
Temperature sensing8 thermocouples

Manufactured In-House

This plant is fabricated and assembled at our own India production facility using stainless-steel construction throughout. Manufacturing in-house means our team controls build quality and instrumentation calibration at every stage, and can configure the plant for a specific curriculum or export order without waiting on an outside supplier.

Frequently Asked Questions

What makes this "automated" compared to the manual version?
A solenoid-actuated reflux valve, a pneumatic control valve, an electro-pneumatic converter, and an absolute pressure transmitter give closed-loop control of the process, rather than timer-only manual adjustment.

What is the reboiler capacity?
5 litres, with a 2,500W electric heater controlled through a thyristor unit.

Can this be supplied as an OEM/private-label order?
Yes, it can be produced and packed under a buyer's own brand name and item codes for distributors and exporters ordering in bulk.

Related Equipment

The Manual Batch Distillation Pilot Plant is the manual, timer-controlled version; continuous designs are the Continuous Distillation Pilot Plant and the Automated Continuous Distillation Pilot Plant. All sit in Chemical Engineering Lab Equipments within Engineering Lab Equipment, and process-control trainers are in the Industrial Control Equipment section.

Last updated: October 2026.

   

Office Address

Works: 586, Shahdara, Jhilmil Industrial Area,
Vivek Vihar, Delhi, 11009,

[email protected]

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